Laser method outperforms ion beams for analyzing semiconductor coatings
Researchers found that femtosecond lasers can examine thin film composition more accurately than traditional ion sputtering, which chemically damages samples during analysis. The finding matters for semiconductor manufacturers and coating producers who rely on precise composition data to ensure product quality and performance.
Originaltitel: Femtosecond laser ablation (fs-LA) and sputter XPS depth profiling of a tantalum nitride thin film - a comparative study
Femtosekunds-laserablation ersätter jonstråleetching vid kemisk ytprofilering av tunna filmer — en metodskifte som eliminerar materialskador och sparar tid. Forskare vid Surrey och Linköpings universitet jämförde två rengöringsmetoder på tantalnitridskikt: traditionell argonjonstrålning (500 eV) och femtosekunds-IR-laserablation. Jonstrålningen förstörde nitrogens kemiska tillstånd under 213 minuters profilering, medan lasermetoden bevarade exakt sammansättning och slutfördes snabbare — cirka 19 nanometer per puls vid 250 mikrojoule. Tantalnitrid är standardmaterial i halvledarkomponenter och skyddande beläggningar. För tillverkare av tunnfilmskomponenter innebär detta minskad analyskostnad och ökad tillförlitlighet i kvalitetskontroll, speciellt kritiskt när dopningskoncentrationer och kemiska gränsskikt är avgörande för prestanda. Metoden öppnar vägen för snabbare materialverifering i produktionslinjer.
<p>Tantalum nitride (TaNx) is a commonly used material for thin films in semiconductor devices and as a protective coating for engineering applications. X-ray photoelectron spectroscopy (XPS) depth profiling is widely employed to analyse the composition of thin films and coatings, but use of traditional ion beam sputtering to remove material during profiling can lead to chemical damage and incorrect compositions/chemical state information being derived from the XPS results. XPS analysis of a 435 nm thick, reactively sputtered TaN1.5 thin film has been performed following different methods to remove material either for surface cleaning or depth profiling purposes. For surface cleaning, XPS analysis of the bulk TaN1.5 thin film was performed following removal of a 2.2 nm thick surface oxide through monatomic (500 eV Ar+) sputtering and pulsed femtosecond laser ablation (fsLA) using a single 250 mu J pulse from a 160 fs, 1030 nm infrared laser. Employing the 500 eV Ar+ beam at a current density of 1.0 mu A/cm2, the etch rate was 2.1 nm/min. Preferential sputtering of nitrogen and the presence of a distorted Ta 4f peak occurred following surface cleaning and during depth profiling. The steady state composition was TaN0.85 and a total etch time of 213 mins was required to profile through the 435 nm TaN1.5 layer. In contrast, fs-LA allowed retention of the correct chemical composition and chemical state information after surface cleaning and during depth profiling. At a laser energy of 250 mu J (0.52 J/cm2), the ablation rate for TaN1.5 was found to be approximately 19 nm/pulse. fs-LA offers many advantages as a new approach to surface cleaning and depth profiling of inorganic thin films and coatings, with the avoidance of chemical damage and rapidity of profile acquisition being particularly significant advances in the thin film and coatings field.</p>