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How chip makers can boost silicon carbide quality and performance

Researchers found that the choice of raw materials during semiconductor manufacturing dramatically affects the purity and performance of silicon carbide chips used in electric vehicles and power electronics. The discovery could help manufacturers improve product quality and reduce defects, lowering costs in a market racing to compete with conventional silicon.

Originaltitel: Influence of different hydrocarbons on impurities and minority carrier lifetime in 4H-SiC epitaxial layers

Abstrakt

<p>This study explores the influence of different hydrocarbons, methane and propane, on the properties of 4H-SiC epitaxial layers grown by chloride-based chemical vapor deposition. By systematically varying the C/Si and N/C ratios during epitaxial growth, and employing a comprehensive suite of characterization techniques, a better understanding of how growth conditions influence material properties is gained. We show that the n-type dopant incorporation strongly depends on the choice of hydrocarbon especially at lower doping levels. Furthermore, we have observed that methane contributes to a relatively longer carrier lifetime value compared to propane, though a similar lifetime limiting carbon vacancy defect concentration has been observed for both hydrocarbons in as-grown epitaxial layers. Moreover, additional defect levels are also suggested by deep-level transient spectroscopy, potentially related to chlorine complexes, with varying concentrations depending on the choice of hydrocarbon and C/Si ratio. These observations offer insights into the complicated interplay of factors influencing doping, minority carrier lifetime, and defect formation in 4H-SiC epitaxial layers during the epitaxial growth process, and contribute to the optimization of growth parameters depending on the application in question.</p>

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