Swapping sodium for magnesium makes glass harder and more heat-resistant
Researchers have identified a simple chemical substitution that significantly strengthens aluminosilicate glass while improving its thermal stability. By replacing sodium oxide with magnesium oxide, manufacturers can boost hardness, crack resistance, and heat tolerance—findings that could reduce material costs and improve performance in demanding applications from electronics to aerospace.
Originaltitel: Structure-property correlations in aluminosilicate glasses with progressive MgO-for-Na<sub>2</sub>O substitutions
<p>Physical-property alterations were probed in three series of aluminosilicate (AS) glasses with 𝑥MgO-(25-𝑥)Na<sub>2</sub>O-(20 + 𝑦)Al<sub>2</sub>O<sub>3</sub>-(55 - 𝑦)SiO<sub>2</sub> stoichiometries (in mol%), where 0 ⩽ 𝑥 ⩽ 25 and 𝑦 = {0, 5, 10}. The members of each glass branch feature progressively increasing MgO-for-Na<sub>2</sub>O substitutions but share a fixed Al<sub>2</sub>O<sub>3</sub> content of 20, 25, or 30 mol% along with a constant net amount of 25 mol% of network-modifier oxides. We established composition-structure-property relationships for several measured physical properties, encompassing the nanohardness (𝐻), reduced elastic modulus (𝐸<sub>r</sub>), crack resistance (CR), glasstransition temperature (𝑇<sub>g</sub>), and the density-related molar volume (𝑉<sub>m</sub>) and glass compactness (𝐶; atom-packingefficiency). All mechanical properties increase for an increasing number density of O (𝜌<sup>𝑁</sup><sub>O</sub> ) and/or the <sup>27</sup>AlNMR-derived average coordination number of Al (𝑍<sub>Al</sub>), where formation of high Al-coordination AlO<sub>5</sub> and AlO6 polyhedra boost 𝑍<sub>Al</sub> that accompanies the replacements of Na<sub>2</sub>O by MgO. Both the hardness and reducedelastic modulus increase linearly with each of 𝑍<sub>Al</sub> and 𝜌<sup>𝑁</sup><sub>O</sub> . A key finding is that the observed mechanical-property enhancements for increasing MgO-for-Na<sub>2</sub>O substitution do not stem directly from the Mg<sup>2+</sup> cationsper se, but rather from the concurrently increased number of strong bonds forming between O and Al of thenetwork-forming AlO<sub>5</sub> and AlO<sub>6</sub> polyhedra, along with the increased O number density accompanying each 2Na<sup>+</sup> → 1Mg<sup>2+</sup> replacement. We also discuss property–composition trends in other AS glass systems subjectto systematic oxide substitutions, encompassing Al<sub>2</sub>O<sub>3</sub>-for-SiO<sub>2</sub> replacements.</p>